First of all, I cut out two layers of PUL (a rubber backed knit sold specifically for making diapers). After I put all my snaps on, I zig zag the two layers together before sewing the double sided elastic on.
A completed diaper laying open
A completed diaper snapped up. There is a fold on the front with snaps so the diaper can grow a couple inches. Those newborns tend to shoot up (except mine, which were in size 1 for months).
Don't look in my sink. Before I added the outside layer snaps on the extra plain PUL I had, I embroidered some designs. I had a lot of plain pieces because I used PUL to make raincoats for two kids. They are super comfy. The plain is cheaper, so if you have access to an embroidery machine, or other ideas, I highly recommend it.
I just found out they sell embroidery machines that clip these threads. I highly recommend it.
This is a close up of the zig zagging and a mistake, too. I discovered that somewhere around midnight I started putting the wrong snap (on the left) on the inside. I had to open up the diapers and put the right one (on the right) next to it. Sorry, Tarah! I hope Ravi doesn't mind figuring out which is which on half the diapers! Recommended fix- do a step at a time, not a diaper at a time. I finished up by doing all of the correct soaker snaps for the rest of the insides, then moved to the flap snaps.
Stack of diapers waiting on the last step: Fold-Over Elastic. This stuff is great. But even here I learned a lesson. Most vendors I found were selling the plush double side elastic, like Babyville carries. But one had a thinner brand, and it is scratchy. So now I'll be looking for the wider, plush elastic. I may even put the wide stuff over the scratchy stuff because the diaper I used it on is so cute! See the picture below, the 500 diaper on the right:
Again, apologies for the sink.
My embroidery machine at work. Usually it is recommended to embroider first then cut out, but PUL is expensive, and I used every inch I could. Even the scraps, which I used to reinforce the snaps in the back. I didn't have any problem fitting the frame either down or across. Although I found long designs tend to show up on the front. (yet another embarrassing mistake, since it was Cat in the Hat with his hands folded...in a bad spot).
I'm more than blundering through this, since I only used disposables on my kids, but I will tell you one thing: I love making these diapers!!! I kick myself that I never thought of doing this with mine (availability of supplies sure is better now, though). I've enjoyed every diaper, and at the end of each I hold it up and it's so darn cute!
Make sure to use the wrong side up in the inside of the diaper for a wipeable surface! Unfortunately I didn't discover this until too late.
Next up- soakers. If you have any questions, please leave a comment.
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